Terex Documenation

Documentation for the Terex MT4400 Unit Rig 240TN Haul Truck currently in use at Boron Operations.
"The Unit Rig Story" as told by Jerry A. Shelton

Terex MT4400 Maintenance Manuals

MT 4400 Descriptions and Operations
Recommended Fuel and Lubrications
Electrical System
Statex 3
Brake System
Cab Gauge Calibrations Procedures
Hydraulic System
Hydraulic Oil Cooler
Pneumatic System
Power Package
Running Gear
Structure
Options
Mechanical Maintenance Schedule
Electrical Maintenance Schedule
Miscellaneous
Alternator Install Worksheet
Ride Height Procedure

Terex MT4400 AC Drive Maintenance Manuals

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Password: R0ya11

MT4400AC Descriptions and Operations
MT4400AC Parts Book
AC Drive System
24V Electrical Schematic
Power and Excitation Schematic
CPU Card Program Instructions
CPU Card Application OS
CPU Card Primary OS

Terex MT4400 Parts Manual

MT 4400 Introduction
Reference
Steering Column
Service Parts Part 1
Service Parts Part 2
Numerical Index
Technical Data
Cab
Brake System
Running Gear
Piping
Hydraulic System
Power Package
Electrical
Structural
Tow Haul Attachement

Tier 0 4000 Series Engine Parts Catalog
Series 4000 Engine Parts Catalog Part 1
Series 4000 Engine Parts Catalog Part 2
16V4000 Engine Type Numbers
Engine Serial # 5272000415 Parts Book

Tier 0 4000 Series Engine Service Manual
Tier 0 4000 Series Operating Instructions
Tier 0 4000 Series W5 Procedure
Tier 0 4000 Series Old W3 Procedure
Tier 0 4000 Series New W3 Procedure

Tier 4 12V4000C65/5472000318 Engine
12V Tier 4 Engine Parts Catalog
12V Tier 4 Engine Operating Instructions
12V Tier 4 Engine Maintenance Schedule
Tier 4 Engine Wiring Diagram
Tier 4 Engine Tool Catalog
Tier 4 Engine Fuel/Water Separator Manual
Tier 4 Engine Fuel/Water Separator Installation Instructions
Tier 4 Engine Interface Wiring Diagram
Tier 4 Engine Interface Wiring Pinout
Valve Clearance - Check and adjustment

Tier 4 16V4000C45/5482000012 Engine
16V Tier 4 Engine Parts Catalog
16V Tier 4 Engine Operating Instructions
16V Tier 4 Engine Maintenance Schedule
Tier 4 Engine Fuel/Water Separator Manual
Tier 4 Engine Fuel/Water Separator Installation Instructions
Tier 4 Engine Air Conditioner Belt Tensioner Parts
Valve Clearance - Check and adjustment

MTU Fuel and Lubrication Specification
MTU Fuel and Lubrications Technical Publication

MTU Interactive DDEC III/IV Multi ECM Troubleshooting Guide
Multi ECM Interactive Troubleshooting Guide
Troubleshooting Guide Browser Plug-in
(you will need to install this to view Diagrams and Schematics)
Browser Plug-in to View Diagrams and Pictures

Add-ons

5 Minute Shutdown Timer
Bed Up Alarm
Brake Drag
Brake Drag Test Procedure
Hydraulic Cooler Upgrade
Hosepower Hose Kit Cross Reference
Level Pro Fuel Sensor Parts
Level Pro Programming Instructions
Level Pro Manual
Hydrau-Flo Fuel Layout
Working Platforms

Lockout Box

Lockout Box
Haul Truck Lockout Box Pinout/Wiring
Haul Truck Lockout Box Wiring
GF Cutout Schematic
Propel Lockout Switch

DSS (Driver Safety System)

CAT SIS Prefix: SSX
Install Procedure
Preventative Maintenenace
Parts List

Cab Upgrade

Seat Belt Material Number: 20883262
Cab Upgrade Wiring Schematic
Cab Upgrade Parts Book
Left Door Parts
Right Door Parts
Kronos Clock Parts
Kronos Clock Install Procedure
Auto Lube Alarm Indicator
GPS Insight Installation
Red Dot A/C Service Parts
Red Dot AC Wiring Diagram

Payload System Wiring Diagrams

MT4400 Unit Rig Payload Troubleshooting Guide
Payload System Operation
Truck Wiring Diagram
Truck-Cabinet-Controler Wiring Diagram
Modular to Laptop Switch Diagram
Transducer Wiring
Rear Suspension Charging Procedures
Payload Setup Variables
Payload System Calibration Training

Reserve Systems Oil Burner Documentation

Oil Burner Manual
Oil Burner Basic Information
Engine Sump Adapter Information
Oil Burner Parts List

Fire Suppression System

Checkfire 210 Manual

Schlam Beds

Shackle Eye Locations
Bed Shimming Procedure

Tailgate Information Documentation

MT 4400 Tailgate Info
MT 4400 Tailgate Diagram & Parts

Royal Equipment Warranty Form

8850 Warranty Form
8852 Warranty Form
8855 Warranty Form